A moment later it went to a "16 amplifier not equipt" alarm on the control. Nov 30, 2017 · Hi gus, I have a lathe QT250 mazatrol 640T. SPINDLE–3 MODE CHANGE ERROR. I tested connection with encoder and spindle. Please Help me. vibration resonance much more at certain rpm. Joined Jun 29, 2011 Location Canada. Nov 11, 2018 · The FR-SE spindle drives are known to fail after a couple decades of use. It looks like the arm is out of alignment just enough to touch the side of the spindle when it is changing the tool. I cancelled tool clamp interlocks which got me out of feed hold. Thread starter FSTOP; Start date Feb 12, 2022; Replies 2 Views 1,908 F. 3. It has 5 alarms on it now and when it reaches 10 my understanding is the alarms have to be reset before the machine will operate. New and popular video trends Oct 31, 2013 · Started this machine up this morning and this alarm came up. Thanks Mazak Alarm 250 SPINDLE START MISOPERATION. (Chuck sensor provided. I recently purchased a 1999 Mazak FJV-250 with Mazatrol 640M control. SPINDLE SAFE OPER. It sounds like you have a mechanical binding in this mechanism, or possibly the inverter for the live milling motor is going out. Jul 17, 2016 · Hello members, We have a MAZAK VTC 20B machine. Views: 48226 . By reillyeng in forum Mazak, Mitsubishi, Mazatrol Replies: 8 Last Post: 05-27-2011, 02:24 PM. If I switch off the 100 amp breaker to the VFD, I get alarm 204 spindle drive alarm along with the 205 alarm. parameter sheets that came with machine. that did not work and we had a long list of alarms and no tool Nov 3, 2021 · Hello. The alarm book is no help and if i call mazak it takes to long for response. alarm. deanr. SERVO MALFUNCTION 1 Cause The servo (power-off level) is abnormal. blown components on the SE-IO1 circuit board 3. Acceleration to rpm's is ok. On this video you’ll see how to disable the spindle drive and its power supply to separate any spindle alarm and be able to test X , Z, turret and any other Aug 29, 2019 · two alarms popped up yesterday, No 68 – spindle inverter overcurrent, no 211 spindle driver malfunction and number 32 on the drive. Cause The spindle (NC reset level) is abnormal. e. Lyndex-Nikken 2014 MAZAK Nexus QTN SQT Super Quadrex Series Live & Static Tooling. Then, I'm guessing, when it looses pressure, or needs to be pumped, the alarm comes back on. Check spindle runout with a ground, calibrated spindle test bar every 6 months and/or after any crash. Hi everyone, My VQC occasionally stops with spindle lube alarm, switching m/c off and restarting clears alarm. Jan 12, 2012 · So I bought a 1996 SQT-18M and put it in my barn. Jun 4, 2018 · Hi Dave, The SQT "M" machines actually use the live-milling motor to rotate the turret. New and popular video trends HEIDENHAIN Forum - HEIDENHAIN develops and manufactures linear encoders, angle encoder, rotary encoders, and CNC controls for rigorous positioning tasks. Mazak Alarm 292 SENSOR MALFUNCTION No. TV . A sizable drop in force could lead to vibration and runout, which can damage your spindle and your parts. Action Require Mazak Technical Center or Technology Center to re-set the spindle parameters. Description The correction value has exceeded the limit set in the thermal displacement compensation. 398 (F198) OPERATION SWITCH MALFUNCTION The status of any of the switches below is abnormal before the power is turned on. I have no LEDS lit on the spindle drive, but on the AMP Status the LED's are blinking F1 then 36, F2 then 36. We changed the spindle logic card of the Mar 29, 2023 · Hello all. Alarm 15, drive 1 =A6, drive 2 =f6/e7, drive 3=e6. Yes, friend's machine was sitting in his hot garage for 2 years. (For 2nd spindle) 764. Contact Mazak Technical Center or Technology Center with the information of the first item (Alarm No. When your spindles are up and running, you're cutting parts and making money. Spindle performance rules part production. Lee Jul 5, 2018 · 360 spindle cooling malfunction alarm in yellow Mazak T32-3 Alarm 015 System Malfunction. HEIDENHAIN Forum - HEIDENHAIN develops and manufactures linear encoders, angle encoder, rotary encoders, and CNC controls for rigorous positioning tasks. My mazak service person advise that this is a normal alarm that you get when doing a tool change with no actual tool on the magazine. problem would not happen at different rpm. Check and remedy After turning NC power off, turn the main circuit breaker off and then turn it back on. Close the chuck and start operation with the workpiece gripped. Alarm 212 is "magazine Drum Malfunction" Alarm 300 is "Magazine Shifter Pos. Even so! When machine is braking in gear 2 never manage to stop. Additionally, monitor your spindle’s spring force with a draw bar pull-force test. It started not reading RPM's and when you went to orientate it it would just time out. I have Dynamechtronics mills with Mitsubishi M3 controls and get an alarm if Reset is pressed during the tool change. Check in the diagnosis screen. Mazak Spindle & Unit Rebuild Program. Apr 15, 2011 · We have a Mazak Integrex 100-IV with second spindle and it keeps throwing code 212 magazine driver malfunction but everthing is running fine. They worked Aug 24, 2018 · We have a mazak 5 axis with mazatrol matrix 2. The main CPU (not the spindle drive but the board next to it on left) is flashing F1,then 56 F2 then 56 and repeating. A little more info; Nov 22, 2021 · I have a Mazak QT 200 and I am getting a battery malfunction alarm after I have replaced batteries and checked parameters are in but I am still getting #8 battery malfunction alarm have checked batteries with a tester Sep 15, 2022 · I have a Mazak 1998 FH-480. Cleaned all the sensors and still the same thing. I haven't been able to find any code reference for this unit. When I manually pump it, the alarm can be cleared. New and popular video trends 43 SPINDLE MALFUNCTION 2 (Alarm No. 751. Check and remedy Check that the thermal sensor is correctly wiring. , Axis, ) C H O Red. I get Alarm 20 NMI emergency stop and Alarm 204 Spindle controller malfunction. I had the power co run 3 Phase 208v service. That is the only way. I have spare boards/amplifiers from another machine that was working but was scrapped years ago by previous owner. Nov 3, 2021 · I should add, I'm now also getting alarm: 44 - Spindle Malfunction 3. You are in NMI E Stop because your spindle controller is down. After cycling power, the menu option for the brake was there. 752 Sep 22, 2023 · The machine starts up with an alarm 9 absolute position malfunction (&00000001, &0010) and alarm 72 servo warning (&0000009F, &0010) and if I wait a while the alarm 33 pops up with an e stop alarm at the same time or if I try and home the machine it pops up right away. Took the drives out and cleaned Jul 17, 2016 · IndustryArena Forum > Machine Controllers Software and Solutions > Mazak, Mitsubishi, Mazatrol > MAZAK VTC VTC 20B Spindle Malfunction Thread: MAZAK VTC VTC 20B Spindle Malfunction Results 1 to 7 of 7 Jun 29, 2011 · Mazak 640T - 15 Alarm - System Malfunction. 4. I looked in the electrical cabinet and when it's started initially all the drives LED's appear correct (i. i also had mazak at certain speeds it read back tool loading door was open and spindle would stop. Parameter was RB16. Jan 12, 2019 · On gear 1 machine get to 900 rpm but brake to 0 rpm is taking over 6 seconds. Malf. Mazak System/Drive 204 SPINDLE CONTROLLER MALFUNCTION; 205 MILLING Mazak FH480, machine will go into low gear, but doesn't read RPM's and will not orient. It seems to happen after a couple of minutes of roughing on every part. I'm getting this servo alarm and can't figure out how to clear it out. New and popular video trends Oct 13, 2016 · I have Mazak AJV 18 that was disconnected for over 4 months and we just powered it back up and installed new batteries Alarm 42 - SPINDLE PARAMETER MALFUNCTION Jul 9, 2008 · If the alarm wouldn't clear, you were usually screwed and needing parts or repair from Mitts-Chicago. Refer to alarm No. Together, we are the strongest Mastercam community on the web with over 56,000 members, and our online store offers a wide selection of training materials for all applications and skill levels. Live and learn. I changed all 6 transistors to the new ones and powered it up, worked perfect for a few min whith some starts and stops then I got the same alarm (204) and the spindle controller has a blown transistor again. I did google search but no sign of this alarm but it must exist because the unit is indicating this alarm (also all the alarm list is printed on the cover of the drive but no alarm 43. 43 SPINDLE MALFUNCTION 2 Cause The spindle (NC reset level) is abnormal. After checking transformer taps, and getting the phasing correct, I get alarm 25 main power supply malf on the screen. Jul 11, 2022 · Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle There should be a data along with the alarm . The controller itself should have a red led on and if it's a newer one will display an alarm code that coresponds to the manual. 10: Machine Detector Malfunction". No brake is applied to stop. Als weltweit einziges Unternehmen May 16, 2012 · Started my QT8 lathe this morning, homed it went to start the spindle (manually) to warm in up and I have received Alarm 015 (2, 9476) System malfunction. Cause: The spindle (amplifier power-off level) is abnormal. The 204 alarm is not controller specific, just tells you where to start looking. SECOND SPINDLE MODE CHANGE FAULT. 2. I was getting these errors before when doing synchronous rotation during parting-off operations but now I'm getting them just doing normal roughing (Bar Out) on the sub-spindle. I've checked the magnet sensor, appears to be in good condition. Currently we are facing a problem with this one. If CAM11 cable is ok, need to check 1) Memory clear & reload from backup 2) Replace MCP/CPU card & check. . See the déscription of No. Công ty TNHH Mazak T32-3 Alarm 015 System Malfunction Hi, Problem could be the CAM11 cable or the MCP/CPU (MC1xxx) card on CNC from which this cable comes out. A bad SE-PW power supply 2. After that it wouldn't move any more and any tool change would bring back the "292- no unload arm shifter pos error" alarm. COSCOM Forum - Die COSCOM Computer GmbH ist Anbieter für CNC Programmierung, CNC Software, CNC Systeme und CNC CAD CAM. 751 (for the 3rd spindle) 772. On gear 2 machine get to 2200 rpm but deceleration to 0 rpm is taking over 10 second. I have tried and no luck. 752. Action. I restarted several times but the same result. Machine is MAZAK Integrex i500 with smooth control. Same as alarm No. Would appreciate any help. The machine and control was powered up all day. ) displayed in parentheses. 43 SPINDLE MALFUNCTION 2. Sep 10, 2008 · HEIDENHAIN Forum - HEIDENHAIN develops and manufactures linear encoders, angle encoder, rotary encoders, and CNC controls for rigorous positioning tasks. #44 Thanks Sent from my iPhone using Tapatalk Mazak Alarm 234 Tool clamp sensor malfunction. Description An alarm signal has been sent from the shifter-use amplifier to the NC unit. MDI 1 and 2 with reset clears it but then it comes back pretty quickly. Return filter in head is spotless, oil is near new and correct type, chiller Feb 19, 2023 · Hi everyone, This is my first post on here so hopefully I've provided the right information. I do see the W axis is counting movement without this axis moving. with feed hold flashing. A milling spindle rotation command was given even though the milling head (Baxis) was not clamped. : X/B Drive :Flashes between d1 & d4 . It says Error No: 44 Spindle malfunction 3. Dec 3, 2010 · The tool arm would move, but it would only move up to the point where the spindle was supposed to release the tool. Does anyone has the manual of this controller. Dec 17, 2023 · Require Mazak Technical Center or Technology Center to re-set the spindle parameters. By reillyeng in forum Mazak, Mitsubishi, Mazatrol Replies: 8 Dec 8, 2014 · Hello, 2003 Mazak SQT100MSY, fusion control, started getting "360 spindle cooling malfunction" once a day for about a week, just hit reset, no problem, wait for something to break? Now its broke, started by replacing the spindle cooling fan, made no difference. I believe its supposed to cycle every 8 minutes. it worked but i don't know if this alarm is an over-temp problem. He said that i can reset the alarm by going under the machine maintenance settings. Mar 12, 2013 · Any ideas as to which components the alarm is referencing? Also, this happened during a cycle, not at power up as the alarm indicates. Just got everything hooked up and turned on my new to me machine. After getting it hooked up and moving around and replacing the battery on the magazine drive I tried a few tool changes. Thanks Mazak Alarm 366 SHIFTER CONTROLER MALFUNCTION Description An alarm signal has been sent from the shifter-use amplifier to the NC unit. It looks at switches around MAGAZINE, SETUP SWITCH,TOOL CLAMP SWITCH, SPINDLE STATUS and so on. 42 SPINDLE PARAMETER MALFUNCTION (****,*****,***). Targeted search for over 3,800 companies ; Search among 500,000 products ; Social Media Ranking . 52 pages. Any suggestions? Similar Threads: Need Help!-mazak alarm 206 spindle lube malfunction; Strange EMC malfunction; Need Help!-Fadal VMC 40 ATC Oct 10, 2017 · could be electronic circuit board that controls motor. i taped the door closed better and avoided that particular rpm. Sep 10, 2008 · Forum - The expert community . Moving the Z or orienting the spindle would trip that alarm again. Action call Mazak Service. I looked in the May 27, 2011 · When I turned it on today the keys at the operation panel were not working and a few minutes later Alarm 15 "System Malfunction" came up on screen. So I put a new PLG sensor in it and now it will read RPM's but when you go to orientate it just spins and gives me a Spindle malfunction alarm. and 303 ATC amr 0B malf. Machine is stuck in MDI. SPINDLE–3 ALARM DETECT (AL–XX) Same as alarm No. If the alarm is not cleared, please contact your MAZAK service representative. x Feb 21, 2022 · As the program began all was fine until it made a facing cut, retracted to take another cut, then stopped above the part, the spindle coasted to a stop and I got the alarms: 20 NMI e-stop and 204 spindle controller malfunction. Sep 24, 2013 · The 257 Tool Unclamp Sensor Malfunction and the 256 Tool Clamp sensor malfunction went away and now I am getting the 302 ATC arm Driver malf. Jul 29, 2014 · Hello everyone, My problem with the Mazak VCN410A-11 CNC milling machine is the alarm message: no. I blew out the chiller unit and and cycled power to remove alarm. , Axis, ) C H M Red. The spindle (amplifier power-off level Jul 18, 2015 · started by QT-35 Mazak lathe with T-Plus controller ser# 130820 machine controller would not power up, we replaced QX141 and machine powered up, we lost parameters so initializing the machine, I copied from EEPROM, from what I remembered was never saved to and we did not have the org. Mazak Alarm 366 SHIFTER Oct 21, 2008 · I have a Mazak H-400N, with a Mazatrol M-32 Controller on it. Jul 8, 2022 · Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help Jul 20, 2015 · The alarm still comes on. cleric9181; Aug 31, 2023; Mazak; Replies 3 Forum - The expert community . I had done changing the RD battery by following the instructions but still can't find the solution. I have yet to ever see it pump automatically. " Update: We were able to manually move the tool shifter after activating a parameter to add a menu option to release the break. blown main power block(s) in the base of the drive. Mazak nexus 250 Supplier and product research . Today it popped alarm 15 during a run and during a few power shutdowns and restarts it kept coming back. Cause: The Sep 10, 2008 · CHIRON Group SE Forum - The CHIRON Groupis a global company specializing in CNC vertical milling and mill-turn machining centers, as well as turnkey manufacturing Apr 28, 2005 · #204 (Spindle Controller Malfunction) In alarm history it also shows #350(operating switch fault) and #33 (Emergency Stop) I've been trying like hell to speak with someone at Mazak in Gardena, CA for the last week, but they never call back or they put me on hold for 2 hours, only to tell me they're too busy. i have alarm 44 spindle malfunction 3 showing on screen, also alarm f66c s. View Profile View Forum Posts Feb 23, 2015 · Thanx for the advice, I now have a thread in the Mazak area aswell. After the tool change team, the spindle goes to the right place and stops The 257 Tool Unclamp Sensor Malfunction and the 256 Tool Clamp sensor malfunction went away and now I am getting the 302 ATC arm Driver malf. basically safety interlock would stop spindle if it read door was open even if door was Jul 3, 2019 · 42 SPINDLE PARAMETER MALFUNCTION Cause The parameters that have been transferred from the NC unit to the spindle amplifier during NC power-on are not correct. As Al The Man said, Mazaks use Mitsubishi controls which put a lot of the tool change functions outside the control. Oct 10, 2017 · Spindle Malfunction 1. Jun 4, 2014 · When the alarm appears the machine will stop and the spindle will continue to ramp down until stopped. Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. Any help would be greatly appreciated. when machine ready on screen alarm 22 Feedback system malfunction. Mazak Mazatrol M-32 Alarm List. Anything I can do or wait for Mazak service to fix it? Thanks Feb 25, 2019 · Even so! When machine is braking in gear 2 never manage to stop. Oct 31, 2010 · Phase light was off when the Mazak tech showed it to me. Mazak’s spindle unit rebuild and repair program leverages 30 years of spindle rebuild expertise to help you make the most of every minute in your production cycle. I looked it up in the book and it said "The absolute position detection system has detected its detector error(s)". 44 SPINDLE MALFUNCTION 3 Cause. Alarms are disappearing after shutdown an main braker in OFF position for couple seconds. New and popular video trends SOLVED alarm 22 Here they are: MDS-A-V2-3520 = FLASHING & SCROLLING F2 21 F1 21 MDS-A-5P-300 = ONLY SCROLLING F6 E7 F6 E7 MDS-C1-CV-300 = STAYING ON 6 hope that helps I cant get anything from Mazak on this BUT Mitsubishi solved the #22 alarm (wrong parameters) , I still have the 121 alarm Over travel and if I press the OT release button I get a 2. When I remove the wires to the pressure switch, it will not alarm out. (For 2nd spindle) 762. . By reillyeng in forum Mazak, Mitsubishi, Mazatrol Replies: 8 Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 "the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help me i would appreciate it Sep 10, 2008 · Hello everyone, i have a mazak plus machine with alarm on the screen 44 spindle malfunction 3. Action Contact Mazak Technical Center or Technology Center with the information of the first item (Alarm No. 34 Servo malfunction 3 (&0000006F, &0008, ) Jul 12, 2010 · Mazak T32-3 Alarm 015 System Malfunction. Been around Mazaks for close to 20 years and this a first. A spindle rotation command was given during mis-chucking. ) Check and remedy 1. I went to spin the front spindle manually and received a '39 over amperage' alarm on the control. FSTOP Plastic. Apr 1, 2021 · Require Mazak Technical Center or Technology Center to re-set the spindle parameters. Mar 10, 2011 · We had a Spindle cooling fan overtemp alarm back last spring, Maintenance replaced it and all was well until this week when it did it again, The operator opened up the end of the machine and put a floor fan blowing on the Spindle cooling fan and continued running. Description 1. SYSTEM ALARM Causé Trouble has occurréd for the spindIe in the modé of safety-spéed operation. Cause. A milling spindle rotation command was given even though the milling tool was not clamped. Does anyone know how to clear the thermal displacement alarms on this machine. Y, I have also some alarm list of FR-SF drive and repaired many times this unit but I have never seen Alarm 43. The spindle (NC reset level) is abnormal. Alarm List for the Mazak INTEGREX 300/400-II For other Mazak alarm lists visit following pages. Category overview ; List of all discussion forums ; The 100 latest forum topics ; IndustryArena. Need Help!-mazak alarm 206 spindle lube malfunction; Mazak T32-3 Alarm 015 System Malfunction; 01-24-2012, 10:07 AM #2. Aug 5, 2016 · We are having intermittent problems with our QT20, alarm 15 system malfunction. I don't think it's normally for the machine to take so long to stop the spindle. If your spindle drive is bad, it is most likely one or more of three things: 1. I did what the book said and hit reset and went and looked at the magazine and everything looks fine. The e-brake goes off and it can't be Nov 13, 2017 · Right after the cycle completed, we got an alarm "256 Tool Clamp Sensor Malfunction". SPINDLE–2 ABNORMAL TORQUE ALM. Social media usage statistics Mazak Alarm 366 SHIFTER CONTROLER MALFUNCTION. Pull force secures tool holders in the spindle. Jan 3, 2024; Mazak; Replies 0 Forum - The expert community . In the controller of the spinlde reads f46c. Bit 7 had to be highlighted. Also please check the 7 segment led status on power supply drive and spindle drive unit Feb 4, 2016 · Join us! eMastercam - your online source for all things Mastercam. Jun 27, 2018 · 360 spindle cooling malfunction alarm in yellow Mazak T32-3 Alarm 015 System Malfunction. - Cycle start button - Spindle start button - Spindle JOG switch - Magazine FORWARD/REVERSE button - Tool Nov 14, 2015 · the front spindle slowly to verify that the jaws were installed correctly and the material is rotating true. The controller is a mds-b-sp-110. So when doing a tool change a stringy chip got caught in between the (capto8) tool I was changing to and I got a red 234 TOOL CLAMP SENSOR MALFUNCTION alarm. When you try to orient the spindle, it times out. Replaced batteries, reloaded parameters via keypad, and cleared all but this one fault code. Ive checked the filter in the lube tank under the chiller unit and it was as new - no cleaning required. Mazak Alarm 251 MILLING MOTOR ROTATION PROHIB. Cause The spindle Dear friends, hello! After the ATC is restored, according to the procedure, as in the video Mazak Customer Training - How to Repair Absolute Position on MR J2 on Vimeo Got a new problem that I can't solve for two days. 44 SPINDLE MALFUNCTION 3 (Alarm No. 44 SPINDLE MALFUNCTION 3. Forum - The expert community . Check and remedy After turning NC power off, turn… Mazak Alarm 365 CARRIER CONTROLER MALFUNCTION hi looking for a bit of help [ with a mazak H1250, with an M plus controller. 754 (for the 2nd spindle) 771. A milling spindle rotation command was given even though the chuck was not closed. Dec 17, 2013 · Many thanks to your reply Botha. hn hp ip ml xn bb cn ym gy yx